Automated Crust Handling

A large food manufacturer desired to automate the handling of pizza crusts which would eliminate the need for "human touch".  The result was increased productivity and product integrity.

Challenges:

• Development of automation that would not damage a delicate product.
• Developing a solution after numerous unsuccessful attempts by others.
• Keeping the solution simple while meeting the production requirements.
• Interfacing the new machine into the existing line.

Benefits:

• Significantly reduced operator exposure to ergonomic stress and injury.
• Reduced the labor required to run the process.
• Simple system with minimal moving parts.
• Incorporated new technology with "standard" components.

Project Included:

• Conceptual development.
• Proof of principle modeling and testing.
• Equipment layout.
• Full machine design for new process.
• New equipment controls and line integration.
• Full and empty product tray handling equipment.
• Conveyors.
• Linear indexing equipment.
• Product and conveyor lifts.
• Air assisted conveyance system.
• Servo motor integration and precision control.
• Pneumatically operated devices.
• Custom control cabinet.
• Unique application of table top conveyor chain.